SAKI 3D AOI 3Di ZS2
1: Advanced Hardware Features
Proprietary Hardware provides accurate measurements
Saki's machines are built with hardware that's made to last.
A closed-loop, dual servo motor drive system, high-resolution linear scale, and rigid gantry structure provide unsurpassed accuracy and repeatability for absolute measurements.
An optimized conveyor system, driven by step motors, enables fast PCBA loading and unloading.
Saki's predictive and preventive maintenance management system assures stable machine conditions and repeatable, consistent performance. Every key component is monitored along with system conditions, and a detailed diagnostic log is recorded. The optimized preventive maintenance plan reduces maintenance time, machine down-time, manpower, and costs.
Four, multi-frequency digital projectors provide accurate 3D measurements for high-quality images.
Three camera resolution levels – 7µm, 12µm, and 18µm – are available to match application requirements.
Saki's CoaXPress interface in the overhead camera captures images 1.7 times faster than previous models.
Enhanced 2D and 3D calibration uses multiple calibration height targets for positive and negative heights to guarantee height measurement accuracy.
A quad side camera system ensures inspection of the entire board, including dead angles and areas missed by overhead cameras. *factory-installed option
2: Advanced Software Features
Special BF2 software has a common user-interface for Saki's 3D SPI, AOI, and AXI systems.
The software saves a full 3D image of the whole PCBA, so the operator can create inspection data without using the physical board.
Saki's Easy Programming Function was developed on the concepts of Board less, Skill less, and Stress less. Detailed component libraries can be automatically created using Saki's database and BOM data, fomyn.com.
Inspection Data per IPC Standards
Default thresholds of inspection data conform to IPC standards.
Measurement inspection and tuning function
Offline Debugging: Operator can edit inspection data to check previous Good/NG images, or real-time defect images, offline without any production interruptions.
Warpage Adjustment: Warpage is compensated automatically. An accurate height map is made of the entire PCBA surface, enabling the Extra Component Detection function to detect foreign material.
Fujiyama (Through-hole device Solder Inspection):
The Fujiyama algorithmprovides complete through-hole joint inspection in a single step.It simultaneously inspects for copper exposure, pin detection, pin-holes, solder fillets, and bridges.
Inspection Data Verification
History Management System: The History Management System records the detailed data modification system in detail (who, what, when, where, why, and how).
"Golden-Silver Board Function" Maintains inspection accuracy by checking machine status and inspection conditions before starting auto operation.
3: Applied Technology
Machine-to-Machine (M2M) Solution
1.Feed-back from SPI to Screen Printer. Feeds back misalignment data and prevents print errors by automatically alerting the user when the stencil needs cleaning.
2.Feed-forward from SPI to Pick-and-Place machine. Measures the degree the printing position shifts to correct placement positioning. A NG board skip function improves efficiency, quality, and cost.
3.Feed-back from AOI to Pick-and-Place machine. Feeds backplacement position and location data from AOI to pick-and-place and feeds forward data from SPI to improve quality and efficiency.
4.Automated line control function. Automates control of the assembly line to reduce rework and waste and increase throughput.
* For items 1-4 above, Saki partners with the leading PCB equipment manufacturers. Ask us which products we connect with.
Create data and debug the process offline.
BF2-Monitor (Offline verification terminal)
RMS (Remote Management System). Remotely control multiple BF2-Monitors with a single PC. Reduces assembly-floor personnel. Moreover, the production status of each device can be confirmed.
MPV (Multi Process View). The BF2-Monitor shows the results of all inspection processes (SPI, pre-reflow, and post reflow) on one screen in real time for operator review, simplifying the verification process and making it less subject to error. It is also useful for analyzing the cause of a defective board.
3Di Series Product Specifications
Dual-lane system can inspect 2 different PCBAs simultaneously
SAKI 3D AOI
3Di Series Optical Unit Specifications
SMT reflow oven machine, SMT wave soldering machine, SMT AOI machine, SMT SPI machine, SMT peripheral machine, Panasonic pick and palce machine, Panasonic Inserter, Panasonic Printer, Panasonic Assembly Line, SMT Equipment, Panasonic Feeder, Panasonic Nozzle, Panasonic Spare parts, Panasonic AI Spare parts.
|We provide Panasonic SMT assembly line solutions, including
Panasonic Assembly Line Equipments ,
Panasonic Pick and Place Machine Machine,
Panasonic Insertion machine,
Panasonic SMT Stencil Printer,
Panasonic Assembly Line,
Panasonic Spare Parts;
Panasonic AI Spare Parts;
any kind through hole Insertion equipments you may need, please contact us for more information:
wechat whatsapp:+8613538047679, Email: Andy@fomyn.com
1) This is the first time I use this kind of machine, is it easy to operate?|
There is English manual or guide video that show you how to use machine.
If you still have any question, please contact us by e-mail/ skype/ phone/ wechat online service.
2) If machine have any problem after I receive it, how can I do ?
Free parts send to you in machine warranty period.
If the part is less than 0.5KG, we pay the postage.
If it exceeds 0.5KG, you need to pay the postage.
3) MOQ ?
1 set machine, mixed order is also welcomed.
4) How can I buy this machine from you? ( Very easy and flexible !)
A. Consult us about this product on line or by e-mail.
B. Negotiate and confirm the final price , shipping , payment methods and other terms.
C. Send you the proforma invoice and confirm your order.
D. Make the payment according to the method put on proforma invoice.
E. We prepare for your order in terms of the proforma invoice after confirming your full payment And 100% quality check before shipping.
F.Send your order by air or by sea.
5)Why choose us ?
A. We have customer world wide, you can check our credit service with them !
B. Free Online installation, traning, programming and technical support !
C. One stop full Through Hole Assembly Line Equipments Solutions !